Kule minyaka embalwa edlule, abakhiqizi abakhulu emhlabeni kanye nabasebenzisi bokupakisha bezingilazi bebefuna ukwehliswa okukhulu kwe-carbon footprint yezinto zokupakisha, kulandela i-megatrend yokunciphisa ukusetshenziswa kwepulasitiki kanye nokunciphisa ukungcoliswa kwemvelo.Isikhathi eside, umsebenzi wokwenza ukuphela okushisayo kwakuwukuletha amabhodlela amaningi ngangokunokwenzeka esithandweni somlilo, ngaphandle kokukhathazeka okukhulu ngekhwalithi yomkhiqizo, okwakuwukukhathazeka ngokuyinhloko kokuphela okubandayo.Njengemihlaba emibili ehlukene, iziphetho ezishisayo nezibandayo zihlukaniswa ngokuphelele yisithando somlilo njengomugqa ohlukanisayo.Ngakho-ke, esimweni sezinkinga zekhwalithi, akukho ukuxhumana okufika ngesikhathi nangempumelelo noma impendulo kusukela ekupheleni okubandayo kuya ekugcineni okushisayo;noma kukhona ukuxhumana noma impendulo, kodwa ukuphumelela kokuxhumana akuphakeme ngenxa yokubambezeleka kwesikhathi sesithando somlilo.Ngakho-ke, ukuze kuqinisekiswe ukuthi imikhiqizo yekhwalithi ephezulu ifakwa emshinini wokugcwalisa, endaweni ebandayo noma ukulawulwa kwekhwalithi yendawo yokugcina impahla, amathreyi abuyiswa ngumsebenzisi noma adinga ukubuyiselwa azotholakala.
Ngakho-ke, kubaluleke kakhulu ukuxazulula izinkinga zekhwalithi yomkhiqizo ngesikhathi esishisayo, usize imishini yokubumba ikhulise isivinini somshini, uzuze amabhodlela engilazi angasindi, futhi unciphise ukukhishwa kwekhabhoni.
Ukuze usize imboni yengilazi ifinyelele lo mgomo, inkampani ye-XPAR evela eNetherlands ibilokhu isebenza ekuthuthukiseni izinzwa ezengeziwe kanye nezinhlelo, ezisetshenziselwa ukwakhiwa kokugcina okushisayo kwamabhodlela engilazi namathini, ngoba ulwazi oludluliselwa yizinzwa. iyahambisana futhi iyasebenza.Iphakeme kunokulethwa mathupha!
Kunezici eziningi eziphazamisayo enqubweni yokubumba ezithinta inqubo yokukhiqiza ingilazi, njengekhwalithi ye-cullet, i-viscosity, izinga lokushisa, ukufana kwengilazi, izinga lokushisa elizungezile, ukuguga nokuguga kwezinto zokumboza, ngisho nokugcoba, izinguquko zokukhiqiza, ukuyeka / ukuqala. Ukwakhiwa kweyunithi noma ibhodlela kungathinta inqubo.Ngokunengqondo, wonke umkhiqizi wezingilazi ufuna ukuhlanganisa lezi ziphazamiso ezingalindelekile, njenge-gob state (isisindo, izinga lokushisa nokuma), ukulayishwa kwe-gob (isivinini, ubude kanye nesikhathi sokufika), izinga lokushisa (okuluhlaza, isikhunta, njll.) , i-punch/core , die) ukunciphisa umthelela ekubumbeni, ngaleyo ndlela kuthuthukiswe ikhwalithi yamabhodlela engilazi.
Ulwazi olunembile nolufike ngesikhathi ngesimo se-gob, ukulayishwa kwe-gob, izinga lokushisa kanye nedatha yekhwalithi yamabhodlela yisisekelo esiyisisekelo sokukhiqiza amabhodlela alula, aqinile, angenasici namakani ngesivinini esiphezulu somshini.Kusukela olwazini lwesikhathi sangempela olutholwe inzwa, idatha yokukhiqiza yangempela isetshenziselwa ukuhlaziya ngokunembile ukuthi lizoba khona yini ibhodlela kamuva futhi lingaba namaphutha, esikhundleni sezahlulelo ezihlukahlukene zabantu.
Lesi sihloko sizogxila ekutheni ukusetshenziswa kwezinzwa ezishisayo kungasiza kanjani ukukhiqiza izimbiza zengilazi ezilula, ezinamandla nezimbiza ezinamazinga aphansi, kuyilapho ukwandisa isivinini somshini.
Lesi sihloko sizogxila ekutheni ukusetshenziswa kwezinzwa ezishisayo kungasiza kanjani ukukhiqiza izimbiza zengilazi ezilula, ezinamandla ezinamazinga aphansi okukhubazeka, kuyilapho ukwandisa isivinini somshini.
1. Ukuhlola ukuphela okushisayo nokuqapha inqubo
Ngenzwa ye-hot-end yebhodlela futhi ingahlola, amaphutha amakhulu angaqedwa ekugcineni okushisayo.Kodwa izinzwa ezishisayo zebhodlela kanye nezinga lokuhlola akufanele zisetshenziselwe kuphela ukuhlolwa kokuphela.Njenganoma yimuphi umshini wokuhlola, kushisa noma kubanda, ayikho inzwa engahlola ngempumelelo zonke izinkinga, futhi kuyafana nezinzwa ezishisayo.Futhi njengoba wonke amabhodlela angaphandle kwe-spec noma angakwazi ukukhiqiza kakade ukuchitha isikhathi sokukhiqiza namandla (futhi akhiqize i-CO2), ukugxila kanye nenzuzo yezinzwa ezishisayo kusekuvimbeleni ukukhubazeka, hhayi nje ukuhlola okuzenzakalelayo kwemikhiqizo enesici.
Inhloso eyinhloko yokuhlolwa kwebhodlela ngezinzwa ezishisayo ukuqeda ukukhubazeka okubucayi nokuqoqa ulwazi nedatha.Ngaphezu kwalokho, amabhodlela angawodwa angahlolwa ngokuya ngezidingo zekhasimende, anikeze umbono omuhle wedatha yokusebenza yeyunithi, i-gob ngayinye noma isikhundla.Ukuqedwa kwamaphutha amakhulu, okuhlanganisa ukuthulula ekugcineni okushisayo kanye nokunamathela, kuqinisekisa ukuthi imikhiqizo idlula esifuthweni esishisayo kanye nemishini yokuhlola emakhazeni.Idatha yokusebenza kwe-Cavity yeyunithi ngayinye kanye ne-gob ngayinye noma umgijimi ingasetshenziselwa ukuhlaziya imbangela ephumelelayo (ukufunda, ukuvimbela) kanye nesinyathelo sokulungisa ngokushesha lapho kuphakama izinkinga.Isenzo sokulungisa esisheshayo ngesiphetho esishisayo esisekelwe olwazini lwesikhathi sangempela singathuthukisa ngokuqondile ukusebenza kahle kokukhiqiza, okuyisisekelo senqubo yokubumba ezinzile.
2. Nciphisa izinto eziphazamisayo
Kuyaziwa ukuthi izici eziningi eziphazamisayo (ikhwalithi ye-cullet, i-viscosity, izinga lokushisa, i-glass homogeneity, izinga lokushisa elizungezile, ukuwohloka nokuguga kwezinto zokugqoka, ngisho nokugcoba, izinguquko zokukhiqiza, amayunithi okumisa / ukuqala noma ukuklama ibhodlela) kuthinta ubuciko bokukhiqiza ingilazi.Lezi zici zokuphazamiseka ziyimbangela eyinhloko yokuhlukahluka kwenqubo.Futhi lapho kuphazanyiswa izinto eziningi inqubo yokubumba ingaphansi kwayo, kwakheka amaphutha amaningi.Lokhu kuphakamisa ukuthi ukwehlisa izinga nokuphindaphinda kwezinto eziphazamisayo kuzohamba ibanga elide ekufinyeleleni umgomo wokukhiqiza imikhiqizo elula, enamandla, engenasici kanye nesivinini esiphezulu.
Isibonelo, ukuphela okushisayo ngokuvamile kugcizelela kakhulu ukugcoba amafutha.Ngempela, ukugcoba nge-oyili kungenye yeziphazamiso eziyinhloko enqubo yokwenza ibhodlela lengilazi.
Kunezindlela eziningana zokunciphisa ukuphazamiseka kwenqubo ngokufaka amafutha:
A. Ukugcoba ngamafutha okwenziwa ngesandla: Dala inqubo evamile ye-SOP, uqaphe ngokuqinile umphumela womjikelezo wokugcoba ngamunye ukuze uthuthukise ukugcoba;
B. Sebenzisa isistimu yokugcoba okuzenzakalelayo esikhundleni sokugcoba ngesandla: Uma kuqhathaniswa nokugcoba okwenziwa ngesandla, ukugcoba okuzenzakalelayo kungaqinisekisa ukuhambisana kwe-oiling frequency kanye nomphumela wokugcoba.
C. Nciphisa ukugcoba ngokusebenzisa isistimu yokugcoba okuzenzakalelayo: ngenkathi unciphisa imvamisa yokugcoba, qinisekisa ukuhambisana komphumela wokugcoba.
Izinga lokunciphisa lokugxambukela kwenqubo ngenxa yokugcoba lilandelana a
3. Ukwelashwa kubangela umthombo wokuguquguquka kwenqubo ukwenza ukusatshalaliswa kodonga lwengilazi kufane
Manje, ukuze ubhekane nokuguquguquka kwenqubo yokwenza ingilazi okubangelwa ukuphazamiseka okungenhla, abakhiqizi abaningi bezingilazi basebenzisa uketshezi lwengilazi oluningi ukwenza amabhodlela.Ukuze kuhlangatshezwane nemininingwane yamakhasimende enogqinsi oluyi-1mm futhi kuzuzwe ukusebenza kahle kokukhiqiza, ukucaciswa komklamo wokujiya kodonga kusuka ku-1.8mm (inqubo yokuphefumula komlomo omncane) kuya ngisho nangaphezu kuka-2.5mm (inqubo yokufutha nokufutha).
Inhloso yalokhu ukushuba odongeni okwandayo ukugwema amabhodlela anesici.Ezinsukwini zakuqala, lapho imboni yengilazi ingakwazi ukubala amandla engilazi, lokhu kushuba kodonga okwandisiwe kwanxephezela ukuhlukahluka kwenqubo ngokweqile (noma amazinga aphansi okulawulwa kwenqubo yokubumba) futhi kwafakwa engozini kalula abakhiqizi beziqukathi zengilazi kanye namakhasimende abo amukela.
Kodwa ngenxa yalokhu, ibhodlela ngalinye linodonga oluhluke kakhulu.Ngohlelo lokuqapha inzwa ye-infrared ekugcineni okushisayo, singabona ngokucacile ukuthi izinguquko zenqubo yokubumba zingaholela ekushintsheni kobukhulu bodonga lwamabhodlela (ushintsho ekusabalaliseni ingilazi).Njengoba kuboniswe emfanekisweni ongezansi, lokhu kusatshalaliswa kwengilazi ngokuyisisekelo kuhlukaniswe ngamacala amabili alandelayo: ukusatshalaliswa kwengilazi longitudinal kanye nokusabalalisa okuhlangene. , kokubili mpo naphakathi nendawo.Ukuze unciphise isisindo sebhodlela futhi uvimbele ukukhubazeka, kufanele sinciphise noma sigweme lokhu kushintshashintsha.Ukulawula ukusatshalaliswa kwengilazi encibilikisiwe kuyisihluthulelo sokukhiqiza amabhodlela namathini alula nanamandla ngesivinini esiphezulu, anokukhubazeka okumbalwa noma ngisho eduze noziro.Ukulawula ukusatshalaliswa kwengilazi kudinga ukuqapha okuqhubekayo kwebhodlela kanye nokukhiqiza kanye nokulinganisa inqubo yomsebenzisi ngokusekelwe ekushintsheni kokusatshalaliswa kwengilazi.
4. Qoqa futhi uhlaziye idatha: dala ubuhlakani be-AI
Ukusebenzisa izinzwa eziningi kuzoqoqa idatha eyengeziwe.Ukuhlanganisa ngobuhlakani nokuhlaziya le datha kunikeza ulwazi oluthe xaxa futhi olungcono ukuze ulawule izinguquko zenqubo ngempumelelo kakhudlwana.
Umgomo omkhulu: ukwakha isizindalwazi esikhulu sedatha etholakalayo enqubweni yokwenza ingilazi, okuvumela isistimu ukuthi ihlukanise futhi ihlanganise idatha futhi idale izibalo ezisebenza kahle kakhulu zokuvala iluphu.Ngakho-ke, sidinga ukwehla kancane kancane futhi siqale kudatha yangempela.Isibonelo, siyazi ukuthi idatha yokushaja noma idatha yezinga lokushisa ihlobene nedatha yebhodlela, uma sesazi lobu budlelwano, singakwazi ukulawula ukushaja nezinga lokushisa ngendlela yokuthi sikhiqize amabhodlela anokushintsha kancane ekusabalaliseni ingilazi, ukuze Amaphutha anciphe.Futhi, enye idatha ye-cold-end (efana namabhamuza, ukuqhekeka, njll.) ingase futhi ibonise ngokucacile izinguquko zenqubo.Ukusebenzisa le datha kungasiza ekunciphiseni ukuhlukahluka kwenqubo ngisho noma ingabonakali ekugcineni okushisayo.
Ngakho-ke, ngemuva kokuthi i-database irekhoda le datha yenqubo, isistimu ehlakaniphile ye-AI ingahlinzeka ngokuzenzakalelayo izinyathelo zokulungisa lapho uhlelo lwenzwa eshisayo luthola amaphutha noma luthola ukuthi idatha yekhwalithi idlula inani le-alamu elimisiwe.5. Dala i-SOP esekelwe kunzwa noma ifomu lokubumba inqubo yokuzenzakalela
Uma inzwa isisetshenzisiwe, kufanele sihlele izindlela zokukhiqiza ezahlukahlukene mayelana nolwazi olunikezwa inzwa.Izenzakalo zokukhiqiza zangempela ezengeziwe zibonakala ngezinzwa, futhi ulwazi oludluliswayo lunciphisa kakhulu futhi aluguquguquki.Lokhu kubaluleke kakhulu ekukhiqizeni!
Izinzwa zihlale ziqapha isimo se-gob (isisindo, izinga lokushisa, umumo), ukushaja (isivinini, ubude, isikhathi sokufika, indawo), izinga lokushisa (preg, die, punch/core, die) ukuze kuqashwe ikhwalithi yebhodlela .Noma yikuphi ukuhluka kwekhwalithi yomkhiqizo kunesizathu.Uma imbangela seyaziwa, izinqubo ezijwayelekile zokusebenza zingasungulwa futhi zisetshenziswe.Ukusebenzisa i-SOP kwenza ukukhiqizwa kwefekthri kube lula.Siyazi ngempendulo yamakhasimende ukuthi anomuzwa wokuthi kuba lula ukuqasha abasebenzi abasha ngesikhathi esishisayo ngenxa yezinzwa nama-SOP.
Ngokufanelekile, i-automation kufanele isetshenziswe ngangokunokwenzeka, ikakhulukazi uma kunamasethi emishini engeziwe (njengamasethi angu-12 emishini yokulahla ama-4 lapho u-opharetha engakwazi ukulawula izimbobo ezingama-48 kahle).Kulokhu, inzwa iyabuka, ihlaziye idatha futhi yenza izinguquko ezidingekayo ngokubuyisela idatha ohlelweni lwesikhathi lwerenki nesitimela.Ngenxa yokuthi impendulo isebenza ngokwayo ngekhompyutha, ingalungiswa ngama-millisecond, into ngisho nama-opharetha/ochwepheshe abahamba phambili abasoze bakwazi ukuyenza.Eminyakeni emihlanu edlule, iluphu evaliwe (i-hot end) isilawuli esizenzakalelayo besikhona ukulawula isisindo se-gob, isikhala samabhodlela ku-conveyor, izinga lokushisa lesikhunta, ukushaywa kwe-core punch kanye nokusabalalisa ingilazi ubude.Kuyabonakala ukuthi ama-loop amaningi okulawula azotholakala esikhathini esizayo esiseduze.Ngokusekelwe kokuhlangenwe nakho kwamanje, ukusebenzisa amalophu okulawula ahlukene ngokuyisisekelo kungaveza imiphumela emihle efanayo, njengokuguquguquka okuncishisiwe kwenqubo, ukuhluka okuncane ekusabalaliseni ingilazi kanye nokukhubazeka okumbalwa emabhodleleni nezimbiza.
Ukuze kuzuzwe isifiso sokukhiqiza okulula, okuqinile, (okucishe kube) okungenasici, okunesivinini esikhulu, kanye nesivuno esiphezulu, sethula izindlela ezithile zokufeza lokhu kulesi sihloko.Njengelungu lemboni yeziqukathi zengilazi, silandela i-megatrend yokunciphisa ukungcoliswa kwepulasitiki kanye nemvelo, futhi silandele izidingo ezicacile zama-wineries amakhulu nabanye abasebenzisi bokupakisha ingilazi ukuze sinciphise kakhulu i-carbon footprint yemboni yempahla yokupakisha.Futhi kuwo wonke umkhiqizi wezingilazi, ukukhiqiza amabhodlela engilazi alula, aqinile, (cishe) angenasici, futhi ngesivinini esiphezulu somshini, kungaholela ekubuyeni okukhulu ekutshalweni kwezimali kuyilapho kunciphisa ukukhishwa kwekhabhoni.
Isikhathi sokuthumela: Apr-19-2022